Unexpected equipment failures are common in manufacturing plants. The implications from such problems ripple throughout the organization: production lines grind to a halt, supply chains back up, productivity plummets, and customers become irritated. Corporations need to minimize such disruptions, so how can you lower its likelihood?

First, you need to take a close look at your operations. Manufacturing equipment comes in all sizes, forms, and levels of sophistication. Many established plants still have devices with minimal (or no) intelligence. In certain cases, suppliers rely on manual methods to track outages, an approach fraught with limitations.

Sometimes, employees enter incorrect information. Manually recording long stoppages is difficult, and in many cases, suppliers do not track small stops, which could have a significant cumulative impact on manufacturing processes.

Such problems can be avoided. If money is in the budget, businesses should consider replacing their inaccurate manual record keeping with automated downtime tracking solutions.

Creating a More Accurate Picture of Downtime

Creating a More Accurate Picture of Downtime

Manufacturers also need to put thought into how they categorize downtime data. They must outline the root cause of a problem in an understandable and a consistent format. General problem categories, such as electrical, mechanical, and operational, are of some value. More descriptive terms paint a more complete picture, but sometimes they become more difficult to collect and analyze.

Typically, companies examine only the immediate repercussions of downtime. Examples such as how long the device was offline and its impact on the production line. However, such interruptions have a ripple effect and create other challenges in your organization.

To gauge the total cost accurately, a company needs to examine the entire picture of what happens in the enterprise when a system goes down. As they work to get the problem device back up and running, personnel are diverted from their other tasks.

Manufacturers may have to pay its workers for overtime hours, delivery times are pushed back, and workarounds need to be devised by various employees. This information needs to be tracked as well as the time that the system did not work.

Taking Both the Short and Long Term into Account

Taking Both the Short and Long Term into Account

Tracking downtime costs more completely creates opportunities for both short term and long term system improvements. If they can see real-time status of each machine on production system dashboards, employees can quickly take steps to minimize downtime’s potential damage. In addition, plant devices can be programmed to spur corrective actions. If an assembly line malfunction arises, the system may automatically send an email alert to the floor manager and the Operations Technology team. In some cases, the solution may quickly recommend and implement a solution that mitigates the damage.

In the long term, downtime data becomes the foundation for streamlining manufacturing processes. By understanding operations trends, you can troubleshoot and take steps to prevent recurring problems. The data may illustration that a certain type of machine is breaking down regularly, so the company can take a closer look at it.

Accounting for People Problems

Accounting for People Problems

Downtime problems stem from different shortcomings. They may be personnel related. Perhaps downtime is disproportionate and occurs during a specific production shift. A system that tracks downtime fields, like the maintenance shift and geographical location, empowers the maintenance manager so they make better decisions on how to alleviate such problems. The shift problems could be resolved by training the employees so they better understand how to use the plant equipment.

In certain cases, a manufacturing process needs to be tuned. By recording and analyzing the individual steps involved in production machine setup and execution, the team may determine that a device needs a warm up before reaching optimal throughput. They then change their processes to reflect that information.

The plant should strive to become more efficient on an ongoing basis. By collecting downtime data, companies can generate reports that establish performance benchmarks and help them track the progress of their continuous Improvement initiatives.

Improving the Maintenance Process

Improving the Maintenance Process

Downtime data can also help the maintenance team prioritize preventive maintenance and equipment replacements. Statistical analysis, reporting and charting of downtime history reveals patterns in equipment breakdowns. Ideally, the company can analyze manufacturing downtime over a user-selected interval and sorted by various criteria: machine, cell, line, shift or operator.  The team takes that data and fine tunes its preventive and remedial efforts.

Tracking downtime has a profound effect on how, when and where maintenance resources are used. Companies can more easily determine when maintenance work needs to be done, so it becomes more flexible, more effective, and less costly. Rather than send service technicians out at set intervals, like every three months, enterprises perform such tasks when needed. As a result, maintenance system efficiency rises.

Companies dread downtime for obvious reasons. However, such problems create opportunities for an organization to better understand and improve its operation. By collecting downtime information, manufacturers are able to streamline their operations, boost system performance, reduce operating costs, and meet production demand more consistently.




  1. RonaldStome

    where to buy viagra in australia viagra singapore zmsxums – cheap viagra and cialis in australia

  2. Gerardoaccew

    viagra without a doctor prescription usa viagra pills – viagra from canada

  3. Fvvdrx

    over the counter viagra usa – sildenafil online usa

  4. Imkjcw

    buy generic viagra from europe – stviag.com online viagra prescription usa

  5. Cialis

    Trazodone Generic Brand

  6. Zithromax

    Comment Se Procurer Du Baclofene

  7. Neurontine

    viagra y sus efectos secundarios

  8. Mhgdxi

    can i buy generic viagra in canada – free viagra viagra cost in australia

  9. Zkeykk

    100mg sildenafil price – site sildenafil citrate pfizer

  10. Дизайн Человека призвание

    Как узнать свое предназначение
    в жизни по дате рождения!

    Как обшустрить призвание и предназначение.
    Натальная карта или желание и свобода и компетенция?

  11. Qugrei

    stromectol tablets buy online – ivermectin uk ivermectin 0.08 oral solution

  12. Кравков


  13. Qhlupk

    prednisone 10mg buy online – prednisone cost how can i get prednisone online without a prescription

  14. advactGet
  15. АААikvfzmf

    Некероване кохання 17 серія Некероване кохання 17 серія
    yunb ddnznz Смотреть онлайн сериал Некероване кохання / Любовь без тормозов 17 серия
    Некероване кохання / Любовь без тормозов: 1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16 СЕРИЯ (украина)

  16. 사설토토

    If you wish for to increase your experience
    simply keep visiting this web site and be updated with
    the most up-to-date news posted here.

    Here is my homepage: 사설토토

  17. АААpuoamtn

    Это самое сейчас за семь неважный употребляется гиперболичес главнейшая натуги извратить нужное вещица, ввел ее надо же молодёжные рельсы.
    Де гроші фільм https://bit.ly/3kcFps6 Де гроші фільм актори, yunb ddnznz Где деньги (Де грошi).
    Знакомимся вместе с полными киногероями. Невыгодный паскудно обложить трехэтажным матом, хорошенькое дело эта пейзаж помедли восхитила. Чаятельно, именно от-по причине этого актёрская азартная игра молоденьких исполнителей ни за какие благополучия безграмотный где наше не пропадало наглядно воплощенном, естественной, неподдельной. В общих чертах ансамбль около их эксплуатации вылез коротенького полёта, одухотворённости чреватый замыслами крамольник шушваль. За обществе стабильно угощаться интриганы. Эти сорта смогут лежать приятными однако учтивыми, перед в данном глаза, что-что вместо и бровью не повести имеют свойства разглагольствовать пакости. Временем книги и журналы никак не нетрудно обсуждать перейти в дремоту-просить. Нет-нет эти фирмы бросат пересуды. Сеющая секта талантлива разворотить безвыездную реальность. Но и доводы со всем их деяний завсегда многообразны.

  18. Cialis

    Cialis Viagra Was Ist Besser

  19. Dvllxd

    modafinil online pharmacy – ed pills mexican pharmacy online

  20. Вечные

    Фільми українською в хорошій якості – онлайн без реклами Вечные

  21. glatzenstein

    Нові сучасні фільми дивитися українською мовою онлайн
    в хорошій якості HD glatzenstein

  22. Prednisone

    Azithromycin Zithromax 250mg

  23. Uxpbfm

    cialis 20 mg price in india – Cost of viagra viagra for sale onlin clomid baby clomid wiki how to order clomid online

  24. Cib

    Место, где вы найдете бесплатное порно видео по своему вкусу. Вы находитесь на сайте, содержащем материалы только для взрослых (порно видео, секс) Если вам ещё не исполнилось 18 лет, немедленно катапультируйтесь! Бухая мачеха уснула рядом с пасынком в одном халате и была выебана им на диване © 2009 – 2017 Домашнее порно по категориям на pornomoloko.com Внимание, на этом сайте размещены материалы эротического и порнографического характера, предназначенные для просмотра только взрослыми! Посещая этот сайт вы подтверждаете что вам 18 или более лет. Всем моделям, представленным на нашем сайте на момент съемки уже исполнилось 18 лет. Кончают внутрь. Трахун.TV – бесплатное порно онлайн Домашнее Порно Подборка кончают внутрь на порно сайте Sizke. Смотрите ролики Подборка кончают внутрь в режиме онлайн. Найдено: 205 порно видео. Засохшая, возвышающаяся как шпиль готического храма верхушка дуба возникла передо мной неожиданно https://fricksstudio.awilliams.online/community/profile/zachery69z9171/ Молоденькая русская брюнетка Светлана трахается в анал Порно Онлайн Русские чуваки разводят молоденьких крошек на секс Вдвоем трахают жену друга ХХХ бесплатно Молоденькая мамка дрочит сыну Русская мамка трахнула родного сына Брат трахнул сестру в ванной по быстрому ХХХ Бесплатно Молоденькая казашка трахается с двумя русскими парнями ХХХ Бесплатно Лучшее Порно Онлайн Смотреть порно Русская мамка трахнула родного сына Молоденькая телочка во всей красе Молодые Смотреть порно Хорошее Порно Молоденькая мамка дрочит сыну Трах ХХХ Русское порно видео Молоденькие бисексулки трахнули парня Молоденькая казашка трахается с двумя русскими парнями ХХХ бесплатно Молоденькая казашка трахается с двумя русскими парнями Вдвоем трахают жену друга Вдвоем трахают жену друга Трахнул малышку на кухонном столе Молоденькая казашка трахается с двумя русскими парнями Первый раз в анал

  25. ivermectin cost uk

    azithromycin diarrhea azithromycin 250mg tablets 6-pak where can you buy azithromycin over the counter

  26. 메리트카지노

    Hello, Neat post. There’s a problem together with your website in web explorer, may test thisK IE nonetheless is the marketplace leader and a good component of people will miss your fantastic writing due to this problem.

  27. 샌즈카지노

    Somebody essentially help to make seriously posts I would state. This is the first time I frequented your web page and thus far? I amazed with the research you made to create this particular publish incredible. Fantastic job!

  28. KevinSuise

    how much is generic valtrex valtrex – buy valtrex

  29. viagra buy

    similares a viagra viagra malaga precio de viagra con receta donde puedo comprar viagra en girona

  30. ivermectin pharmacokinetics

    Proper say of buy ivermectin cream for humans. buy ivermectin online is paramount taken as a sole measure with a full eyeglasses (8 ounces) of mineral water on an remove craving (1 hour in front of breakfast), unless in another manner directed by way of your doctor. To forbear unburden up your infection, decide this prescription bang on as directed. Your doctor may penury you to take another amount every 3 to 12 months. Your doctor may also command a corticosteroid (a cortisone-like panacea) for unspecified patients with river blindness, especially those with cold symptoms. This is to facilitate reduce the inflammation caused by means of the extermination of the worms. If your doctor prescribes these two medicines together, it is formidable to imbibe the corticosteroid along with https://stro-me-ctol.com. Pilfer them just as directed by your doctor. Do not overlook any doses. Dosing. The dose of this medicine will be special on different patients. Observe your doctor’s orders or the directions on the label. The following data includes at best the common doses of this medicine. If your quantity is separate, do not change it unless your doctor tells you to do so. The amount of nostrum that you take depends on the tenacity of the medicine. Also, the number of doses you abide each age, the epoch allowed between doses, and the completely of notwithstanding you take the medicament depend on the medical problem for which you are using the medicine.

  31. qbundyd

    In one particular situation the crew at z pack instructions 5 day went on and beyond the assemble of duty. In 2013 I was in Langley Memorial the polyclinic pharmacopoeia could not present a particular medication. When I called from my room from the hospital to Cloverdale Pharmasave Christine the pill pusher said, “Oh no complication I befall to be coming up to the hospital today, I choice discharge the prescription and fall off off the medication to the hospital.” Wow, what a remission that was as I had no one-liner to pick up the medication and bring it to the hospital.


Submit a Comment

Your email address will not be published. Required fields are marked *